Offers “Basf France”

Expires soon Basf France

Production Engineer (Slurry)

  • Internship
  • Chennai (Chennai)

Job description



We are a leading chemical company, with the best teams developing intelligent solutions for our customers and for a sustainable future. Our success as a company relies on the engagement of our employees. We encourage our employees to develop their strengths, and we recognize their achievements. For you, this means a wide variety of job roles, and exciting opportunities for learning and career development.

Description

Objectives of the Position

Responsible for Organizing, implementing and monitoring of operational activities in Slurry area by proper allocation of resources in shifts.

Main Tasks

· 
Production Management

 

· 
Efficient handling of slurry preparation activities by astute allocation of manpower based on priority and requirement.

· 
Develop, update and construct slurry recipe; draw material and make certain slurry preparation activities are carried out as per modus operandi.

· 
With a rapt attention, synchronization and effectual time management reduce the throughput time of slurry preparation and Synergy with Maintenance department warranting availability of production machineries towards attaining improved On Service Factor (OSF).

· 
Devise put into practice and hold fast to Quality Management Systems like TS16949, ISO14001, and OHSAS 18001- & 5-STAR requirements of Hyundai leading to Customer Satisfaction and delight.

· 
Post, scrutinize and analyze Production records and take corrective and improvement actions to achieve First Time through (FTT).

· 
To create Master recipe and import formats for new technology and new part numbers.

· 
Resolve issues related to Scada and CAPA for future occurrence.

· 
Shift/Day Planning

· 
Creation of Bill Of materials and Work Order for recipe release

· 
Precious Metal Issuing

· 
Monitoring and Managing of Precious Metal control in Slurry preparation

· 
Generation of Monthly / weekly /batch reports

· 
Trouble shoot for FTT and PM gain /Loss in batches

· 
Creation of Master Recipes

· 
Achieving Inventory control by stipulated use of Wash water and Dry Powder

· 
Provide support during Technology Transfer

· 
Ensuring adherence to HLP and work Instructions

· 
Monitoring, improving and reinforcing clean and safe work environment by following the best practices of 3C & 5S.

· 
Coordinate and plan the batches as per the schedule provided by supply chain.

· 
Prioritize and direct production activities in keeping with effective operations and cost factors.

· 
Revise production schedules as per priorities as result of equipment failure or operating problems.

· 
Responsible for the different audits carried out in plant.

· 
Train, develop and evaluate operators of slurry section.

· 
Responsible for different Mechanical/ Electrical/ Instrumentation Jobs carried out during shift hours. Also ensure safety of the job, job location and equipment involved before, during and after the job completion.

· 
Implement safety, Health and Environment system of the plant concerning man and equipment.

· 
Guide shop floor personnel to ensure compliance of BASF’s statutory requirements, which also includes training of the subordinated regarding the safety aspects and handling of the critical monomers/ hazardous chemicals.

· 
Implement that discharge parameters of all the emissions in the plant are within the statutory limits and health and hygiene of the plant personnel is well maintained.

· 
Implement the PPE rules and Permit to work system at plant.

· 
Train the plant personnel on RCMS applicable to plant.

· 
Implement Process Safety and Environmental protection code as per BASF practice.

· 
Implement the documentation of Responsible care requirement on continual basis.

· 
To maintain the stock variance on monthly basis.

· 
Performs the role as defined in On-site Emergency Plan to mitigate the emergencies.

 

· 
Efficiency

· 
Achieving targeted efficiency in Production with focus on Quality by reducing Rework and Rejection.

· 
Monitoring and ensuring a stable Production process with attention to achieve FTT.

· 
Maintain walkthroughs in production plant to ensure early diagnosis of abnormalities and initiate timely corrective actions and preventative practices.

· 
Review and analyse Slurry line KPIs and trigger action plan to improve on it.

· 
Operational Excellence

· 
Identify the scope of improvement in Slurry operation and initiate OpEx projects for productivity improvement, cost reduction and quality improvement.

· 
Process Improvement/modification are carried out within the agreed Capital Investment budget.

· 
Monitoring, improving and reinforcing Clean and Safe Work environment by following the best practices of 3C & 5S.

· 
Quality Management System

· 
Update knowledge QMS, OHSAS and EMS through proper channel.

· 
Formulate, implement and adhere to Quality Management Systems IATF 16949, ISO14001, OHSAS 18001 & 5-STAR requirements of Hyundai leading to Customer Satisfaction.

· 
Monitor process development and implement updated operating methods and procedures to ensure and improve product quality. Assist in customer and supplier audits.

· 
Human Resources & Leadership:

· 
Supervise shifts’ adherence to plant procedures and guidelines.

· 
Establish measures to keep and strengthen knowledge and capabilities of plant operators.

· 
Organize/ provide coaching/feedback to all subordinates. Organize and perform instructing and training of new employees

· 
Prepare performance appraisals for all subordinates.

 

Responsible Care / EHS Related Roles & Responsibilities:

· 
As the responsible person for Process Safety, he has responsibility of ensuring Safety to all the people working in the plant through continuously identifying the Near Misses & Hits and correcting them, to identify the potential hazards in the site and eliminating them, to carry out risk analysis for all the activities either based on activities or based on areas of operation, identify the high risk & medium risk activities / areas and take appropriate countermeasures for reducing the risk

· 
Must support for 100% compliance by all people in the site for the PPE requirements.

· 
To ensure Permit System requirements are met fully

· 
To support for the departmental Safety meetings to bring awareness of all people working in his department.

Minimum Education and Qualification Required for the Position

Education: B.E / B. Tech in Engineering in Chemical (Desired)

Working Experience: Minimum 6 Years.

Technical & Professional Knowledge: Knowledge of Automobile Industry/DCS operation/PCS7 Operation/MES/SAP

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